第六代【AI視覺智慧驗布機】［AIMV-X6］

Sixth-generation [ AI Visual Fabric Inspection Machine (AIMV-X6) ]

整合深度學習人工智慧與電腦機器視覺辨識技術，用於檢驗紡織布料表面瑕疵的自動化視覺檢測設備。

An automated visual inspection system that integrates Deep Learning AI and Computer Vision technologies to detect surface defects in textile fabrics.

使用高解析攝影機與全光譜LED光源，捕捉布料表面影像，透過電腦影像處理（Computer Vision）技術，分析布料的表面特徵。運用深度學習演算法（Deep Learning），訓練模型識別布料瑕疵分類，例如：破洞、污漬、斷紗、紗結、色斑、染劑殘留、幅寬變異…等約1400多種布料瑕疵。

Advanced Imaging & AI Analysis Utilizing high-resolution cameras and full-spectrum LED lighting, the system captures precise images of the fabric surface. By leveraging advanced Computer Vision technology, the system analyzes complex surface textures and characteristics with high fidelity. Deep Learning Expertise Powered by sophisticated Deep Learning algorithms, our trained models can accurately identify and classify over 1,400 types of fabric defects. These include : Holes / Stains & Smudges /Broken Yarn /Yarn Knots/Dye Residue/Width Variations...etc.

系統具備「滾動式學習」的人機協作功能，不影響產能下，可不斷優化瑕疵辨識的準確度，快速與準確地檢驗出布料表面瑕疵，並將瑕疵規格賦予數據量化的客觀標準。

1. 可驗布種：平織布／針織布／不織布／玻纖布／碳纖布／鞋材布／貼合布／人造皮／各式工業與醫療用布
2. 可驗布樣 : 素色布／條紋布／格子布／緹花布／印花布／網格布
3. 適用場域：織布廠／染整廠／成衣廠／驗布廠／加工廠

Human-AI Collaboration with Continuous Learning The system features an advanced "Rolling Learning" Human-AI collaborative function. Without compromising production capacity, it continuously optimizes defect recognition accuracy. This ensures rapid and precise detection while establishing quantifiable and objective standards for defect specifications.

1. Supported Fabric Types Designed for a wide range of materials, including : Woven / Knitted / Non-woven Fabrics/ Glass Fiber / Shoe Materials / Laminated Fabrics / Artificial Leather (Synthetic Leather) / Industrial & Medical Technical Textiles
2. Supported Patterns & Styles High-performance recognition for various patterns : Solid Colors / Stripes / Plaid (Checks) / Jacquard / Printed Fabrics / Mesh
3. Applications & Industries Seamlessly integrates into diverse production environments : Weaving & Knitting Mills / Dyeing & Finishing Plants / Garment Factories / Independent Inspection Centers /Processing & Converting Facilities

功能特色

• 檢測功能：包含布料表面瑕疵、瑕疵分類、色差檢驗、幅寬量測及自動生成檢驗分析報告。
• 檢測精度：瑕疵檢出率90%~99.5%，色差檢驗±0.3，幅寬量測±0.5cm ，最小瑕疵尺寸0.45mm。
• 檢驗效率：檢驗最高速度60碼/分(平均產能：35~50 碼/分)，最大可驗布幅寬度2000mm。
• 數據管理：具備數位儀表板，支援遠端監控與生產分析。
• 自我學習：透過滾動式與人機協作技術，賦予自我學習能力。
• 影像光學：採用高解析度攝影機及全光譜LED光源，捕捉布料表面極其細微的瑕疵。
• 影像處理：運用高速平行運算的影像處理技術，即時分析布料影像，快速檢測瑕疵。
• 數據管理：能夠記錄和分析生產過程中的各種數據，包括瑕疵數據、生產速度、良品率等。
• 遠程監控：支援遠程監控和診斷功能，能夠即時監控設備運行狀態，及時發現和解決問題。
• 高速運行：採用高速運行的硬體平台，能夠滿足高速驗布的需求。
• 模組設計：可以依據客戶製程需求組合搭配 (卷對卷／疋對卷／疋對疋，可串接定型機)。

Key Features

• Detection Functions : Includes fabric surface defect detection, defect classification, color difference inspection, width measurement, and automatic generation of inspection analysis reports.
• Detection Accuracy : Defect detection rate 90%~99.5%, color difference inspection ±0.3, width measurement ±0.5cm, minimum defect size 0.45mm.
• Inspection Efficiency : Maximum inspection speed 60 yards/min (average capacity: 35~50 yards/min), maximum inspectable fabric width 2000mm.
• Data Management : Equipped with a digital dashboard, supporting remote monitoring and production analysis.
• Self-Learning : Enables self-learning capabilities through scrolling and human-machine collaboration technology.
• Image Optics : Employs a high-resolution camera and full-spectrum LED light source to capture extremely fine defects on the fabric surface.
• Image Processing : Utilizes high-speed parallel processing image processing technology to analyze fabric images in real time and quickly detect defects.
• Data Management : Capable of recording and analyzing various data during the production process, including defect data, production speed, yield rate, etc. Remote Monitoring: Supports remote monitoring and diagnostic functions, enabling real-time monitoring of equipment operation status and timely detection and resolution of problems.
• High-Speed ​​Operation : Utilizes a high-speed hardware platform to meet the demands of high-speed fabric inspection.
• Modular Design : Can be combined and configured according to customer process requirements (roll-to-roll/sheet-to-roll/sheet-to-sheet, can be connected in stenter machines).

實機展示影片(中文版)

Live Demo Videos (English)